Science & Tech

Coal Gasification Ash to Produce Indigenous Nitrogen-Rich Urea, Reducing Import Dependence

7 November 20262 min1 source4 questionsStory 10 of 23

For Prelims: Urea, Coal Gasification, CSIR-CIMFR, Technology Developer, Feedstock for Indigenous Urea, Current Urea Import Dependence, Efficiency of Commercial Urea, Project Timeline

For Mains: Waste-to-wealth, Import substitution, Circular economy, Coal gasification, Fertilizer security

Source:Dainik BhaskarDainik Bhaskar

Why in the news?

CSIR-CIMFR scientists have developed a technology to make nitrogen-rich fertilizer from coal gasification ash. This indigenous urea will be more efficient than commercial urea (which loses 60% in fields) and will reduce India's 30% import dependence on urea and its natural gas feedstock. The Coal Ministry has approved the project, to be completed in two years.

Summary

  • CSIR-CIMFR scientists have developed a technology to produce nitrogen-rich fertilizer from coal gasification ash, which was previously considered waste.
  • The project, approved by the Ministry of Coal, will be completed in two years and scaled from lab to bench scale (5 kg per batch).
  • India imports 30% of its urea directly and also imports natural gas, the feedstock for domestic urea production; this indigenous fertilizer aims to reduce that dependence.

Highlights

  • New Technology Developed

    CSIR-CIMFR scientists have created a process to make nitrogen-rich fertilizer from coal gasification ash.

  • Reducing Import Dependence

    India imports 30% of its urea, and also imports natural gas for domestic urea production; this technology targets both.

  • Higher Efficiency Fertilizer

    The new fertilizer is more efficient than commercial urea, which loses 60% of its nitrogen in fields.

Background

India is a major consumer of urea, but its domestic production relies on imported natural gas as feedstock. The country also directly imports 30% of its urea. Coal gasification, a process to convert coal into syngas, produces ash as a byproduct, which was previously considered waste. CSIR-CIMFR has now found a way to utilize this ash to produce nitrogen-rich fertilizer.

Key Analysis and Impact

This innovation addresses two critical issues: waste management from coal gasification and import dependence for fertilizers. The new fertilizer is claimed to be more efficient, with less nitrogen loss in fields compared to commercial urea (only 35-40% utilization). This can reduce the total fertilizer requirement, saving foreign exchange and improving soil health. The project has backing from the Ministry of Coal, indicating strategic importance.

Way Forward

The technology is currently at bench scale (5 kg per batch) and needs to be scaled up for commercial production. The project is expected to be completed in two years. Successful scaling could lead to reduced import bills, lower subsidy burden, and a circular economy model for coal gasification plants.

Commercial vs New Fertilizer

FeatureCommercial UreaNew Fertilizer (from coal ash)
FeedstockNatural gas (imported)Coal gasification ash (waste)
Nitrogen utilization35-40%Higher (more efficient)
Waste in fields60%Less

Jharkhand connection

Matters for these Jharkhand exams:JPSC 8/10JSSC 7/10

Background GK

Textbook concepts you need to understand this news

Urea
A nitrogen-rich fertilizer (46% N) that is the most widely used nitrogenous fertilizer in India. It is water-soluble and provides nitrogen to plants.
Coal Gasification
A process that converts coal into synthesis gas (syngas) comprising carbon monoxide, hydrogen, carbon dioxide, and methane. The ash left behind is a byproduct.
CSIR-CIMFR
Central Institute of Mining and Fuel Research, a constituent laboratory of the Council of Scientific and Industrial Research (CSIR), headquartered in Dhanbad, Jharkhand.

Facts to remember

Tap a card to see the answer. Try to recall it first.

How exams will ask this

  • Data: 30% urea import dependence
  • Nodal Body: Ministry of Coal

Don't make this mistake!

They may ask about the 'nodal ministry' - it is the Ministry of Coal (not Ministry of Chemicals and Fertilizers or Ministry of Science and Technology), as the project was approved by the Coal Ministry and originated from a Coal India hackathon.

Write these in mains answers

  • Waste-to-wealth, Import substitution, Circular economy, Coal gasification, Fertilizer security

Stuck? Get it in one tap

Practice questions

Pick an answer, then read the explanation.

  1. Q1Easy

    Which institute developed the technology to produce nitrogen-rich fertilizer from coal gasification ash?

  2. Q2Hard

    Consider the following statements regarding the new fertilizer technology:

    1. 1.The new fertilizer is made from coal gasification ash, which was previously considered waste.
    2. 2.India currently imports 30% of its urea and also imports natural gas for domestic urea production.
    3. 3.The new fertilizer is less efficient than commercial urea, with higher nitrogen loss in fields.

    Which of the statements given above is/are correct?

  3. Q3Medium

    What percentage of commercial urea is wasted in fields,?

  4. Q4Medium

    What is the primary objective of the new fertilizer technology developed by CSIR-CIMFR?

Frequently asked questions

1. What is the new fertilizer technology developed by CSIR-CIMFR?

CSIR-CIMFR has developed a technology to produce nitrogen-rich fertilizer (urea) from coal gasification ash, which was previously considered waste.

2. How much urea does India import?

India imports 30% of its urea directly from foreign countries.

3. What is the efficiency of commercial urea compared to the new fertilizer?

Commercial urea has only 35-40% utilization, with 60% wasted. The new fertilizer is claimed to be more efficient with less waste.

4. Which ministry approved this project?

The Ministry of Coal approved this project, which is expected to be completed in two years.

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